Low-Voltage Testing.
Reliable testing solutions for wire harness assembly, electrical verification and dimensional inspection throughout the production process.
Our portfolio includes Offline Testing Systems, Clip Checker Solutions, Self-Board Stations and Push-Pull Technologies.
Offline
Understanding these solutions.
An Offline Testing System, also known as an Electrical Testing Table, is designed to verify the electrical conformity of wire harnesses and cable assemblies.
It is typically positioned after the assembly process and uses dedicated testing modules to verify continuity, short circuits and other electrical characteristics according to the product requirements.
An Offline Testing System typically includes:
– A structure configured according to the customer’s product and production process;
– Electrical testing modules designed for connector and component verification;
– Hardware and software for test execution, control and result management.
Mini Electric Testing Table.
D-OFM
Compact electrical testing table for wiring assemblies up to 20 wires.
Portable, ergonomic and customizable to specific testing requirements.
Flat Electric Testing Table.
D-OFP
Electrical testing table for medium and large wire harnesses.
Flat work surface supports multiple operators and can be configured to specific production requirements.
Bi-Plane Testing Table.
D-OFB
Electrical testing table combining horizontal and vertical working planes for wire harness testing. Designed to improve accessibility and support one or more operators.
Angled Electric Testing Table.
D-OFI
Electrical testing table with a slanted working surface designed to improve visibility and operator posture during wire harness testing.
Rotary Electric Testing Table.
D–OFR
Electrical testing table with dual-sided module placement and rotary structure.
Designed for testing multiple wire harness assemblies in small and medium production batches.
Bi-Plane Flexitable.
D–OFB F
Wire harness testing table with a quick-swap module system for testing different harness families on a single platform, without external racks or cables.
Mini Electric Testing Table.
D-OFM
Compact electrical testing table for wiring assemblies up to 20 wires. Portable and configurable for specific requirements.
Flat Electric Testing Table.
D-OFP
Electrical testing table for medium and large wire harnesses. Flat work surface configurable to specific production and testing requirements.
Bi-Plane Testing Table.
D-OFB
Electrical testing table combining horizontal and vertical working planes for wire harness testing. Designed to improve accessibility and support one or more operators.
Angled Electric Testing Table.
D-OFI
Electrical testing table with slanted work surface designed to improve visibility and operator posture during testing.
Rotary Electric Testing Table.
D–OFR
Electrical testing table with dual-sided module placement and rotary structure. Designed for testing multiple wire harness assemblies in small and medium production batches.
Bi-Plane Flexitable.
D–OFB F
Wire harness testing table with a quick-swap module system for testing different harness families on a single platform, without external racks or cables.
Offline Testing Modules
Clip Checkers
Understanding these solutions
Our Clip Checker Systems are designed to verify clip presence, position and orientation while maintaining the intended wire harness layout.
Dedicated testing modules verify clip installation, while mechanical locking systems secure the clips during inspection.
Depending on the configuration, release can be manual or pneumatic.
Support forks and holders are used to route the harness across the board and maintain the required geometry throughout the verification process.
Clip Checker Testing Table.
D-MKA
Testing table for dimensional verification of wire harnesses and inspection of clips, protectors, tapes and accessories.
Designed as a complement to electrical testing processes.
Rotary Clip Checker Testing Table.
D-MKR
Rotary testing table for dimensional verification of wire harnesses and inspection of clips, protectors, tapes and accessories across multiple wiring configurations.
Clip Checker Vision Control.
D-MKA V
Vision-based wire harness inspection system using cameras, 3D depth sensors and AI algorithms to verify routing, positioning, orientation and component presence.
Clip Checker Testing Table.
D-MKA
Testing table for dimensional verification of wire harnesses and inspection of clips, protectors, tapes and accessories. Designed as a complement to electrical testing processes.
Rotary Clip Checker Testing Table.
D-MKR
Rotary testing table for dimensional verification of wire harnesses and inspection of clips, protectors, tapes and accessories across multiple wiring configurations.
Clip Checker Vision Control.
D-MKA V
Vision-based wire harness inspection system using cameras, 3D depth sensors and AI algorithms to verify routing, positioning, orientation and component presence.
Clip Checkers Holders
Self-Board
Understanding these solutions
Our Self-Board Systems bring assembly, dimensional control and electrical testing together in a single workstation.
Based on the same testing concepts used in our Offline Testing Systems and Clip Checker Solutions, they allow wire harnesses to be assembled and verified without transferring them to a separate station.
The harness is assembled directly on the board while maintaining the required layout, and electrical testing can begin once the operator completes the assembly process.
Self-Board.
D-PPL
Wire harness assembly and testing station combining assembly, dimensional control and electrical testing in a single workstation.
Self-Board.
D-PPL
Wire harness assembly and testing station combining assembly, dimensional control and electrical testing in a single workstation.
Push-Pull
Understanding these solutions
Our Push-Pull Solutions are designed to support wire insertion into connectors and verify that terminals have been correctly retained after assembly.
By requiring both insertion and pull movements, the system helps confirm that each terminal is properly locked within the connector cavity.
Push-Pull stations are commonly used for the assembly of wiring subsets and connector subassemblies before they are integrated into the main wire harness.
Push-Pull.
D-SLF
Wire insertion station designed to assist connector assembly through guided insertion sequences and push-pull verification of terminal locking.
Push-Pull.
D-SLF
Wire insertion station designed to assist connector assembly through guided insertion sequences and push-pull verification of terminal locking.
Need a solution for your application?
Our team is ready to help you define, develop and implement the right solution for your requirements.
